Metal Working
THE JSC AMKODOR, HOLDING MANAGING COMPANY, RENDERS SERVICES IN MANUFACTURE OF FORGINGS AND PARTS ON HIGH-PRECISION IMPORTED EQUIPMENT OF MAZAK, GLEASON, REISHAUER, STUDER, SHW AND ETC. OF 2012-2015 PRODUCTION YEAR
Machinery technical specifications with services on plants:
Head of Technical Cooperation Department
Vladimir Rusak
t./f 281-78-67
mob. +375 44 570 10 86
E-mail: amkodor_ugmet@mail.ru
Mechanical Processing
List of services:
-Single shot blasting of assembly and welding large size structures, width is 6 mm minimum, length is up to 4m, height is up to 2m.
-Welding of complex steel structures
-Mechanical processing of complex parts on processing centers: SHW power speed5, UNION KC 150/1, UNION TC 110/1, MVR30, ACE-DB130C
-Lathe machining on CNC machines HAAS,DOOSAN, piece blanks of up to 40mm diameter, bar stocks of up to 1200mm length, from 10 to 50 mm diameter.
-Milling on CNC machines VF-3, MAZAK, VCN535C-11, VF-3BHE
-Grinding processing of: shafts with the diameter from 25 mm to 150 mm, length from 150 mm to 1000 mm, plains up to 700mm length, width up to 320mm.
-Drilling processing.
-Bending of pipes on CNC machine SOCO, length is from 250mm to 2500mm, diameter is from 12mm to 48mm, and wall thickness is 3 mm maximum.
-Electroplate galvanized steel parts with chromate treatment
- Chemical oxidation of steel parts
-Hard chrome plating of steel parts
- Coloring with various enamels (possible work with the materials of the customer).
Vertical Machining Center МAZAK VCN535C-II, 2012 production year
|
The machine is equipped with control systems and devices to manufacture high precision parts during operational lifetime maximally excluding the influence of the human factor on the production process. It has a high degree of automation, it is reliable in operation, and it ensures high productivity, accuracy and efficiency in processing. |
|
|---|---|
| Machine type | Milling |
|
Availability of CNC |
CNC MAZATROL MATRIX NEXUS. |
|
Type of fencing |
closed type |
|
Travel range in the coordinates X/Y/Z |
1050/530/560 mm |
|
Position accuracy by coordinates X/Y/Z |
+/-0,005mkm |
| Table length | 1300 mm |
| Table width | 550 mm |
|
Maximum spindle power |
30 kW |
|
Maximum spindle rotation frequency |
8000 rpm |
|
Number of tools in shop |
24 pcs |
Horizontal Boring Center with CNC UNION КС150/1, 2013 production year
|
The machine is equipped with control systems and devices to manufacture high precision parts during operational lifetime maximally excluding the influence of the human factor on the production process. It has a high degree of automation, it is reliable in operation, and it ensures high productivity, accuracy and efficiency in processing. |
|
|---|---|
| Machine type | Boring |
|
CNC availability |
CNC Heidenhain iTNC530 SIEMENS 840D |
| Spindle diameter | 150 mm |
|
Maximum power |
50 kW |
|
Working table dimensions |
1600*2000 mm |
|
Table rotation |
360* |
| Speed range | 5…4000 rpm |
|
Travel range X/Y/Z |
3200/2500/2100 mm |
|
Type of fencing |
Closed type |
|
Number of tools in shop |
40 pcs |
Machining center UNION ТС110/1 with Automatic Tool Changer, 2013 production year
|
The machine is equipped with control systems and devices to manufacture high precision parts during operational lifetime maximally excluding the influence of the human factor on the production process. It has a high degree of automation, it is reliable in operation, and it ensures high productivity, accuracy and efficiency in processing. |
|
|---|---|
| Machine type | Boring |
|
CNC availability |
CNC Heidenhain iTNC 530 SIEMENS 840D |
|
Spindle diameter |
110 mm |
|
Maximum power |
27 kW |
|
Working table dimensions |
1000*1250 (1250*1600) mm |
|
Table rotation |
360* |
| Spindle speed range | 8…4000 rpm |
|
Travel range X/Y/Z |
2000/1600/1500 mm |
|
Type of fencing |
Closed type |
|
Number of tools in shop |
40 pcs |
Double-Column Milling Machining Center SHW-PowerSpeed 5, 2015 production year
|
It is used for comprehensive processing of large and bulky parts at individual and small-scale production, as well as to manufacture accessories for metalworking machines for tools and shaped production. It combines the advantages of large-sized milling machine and boring machine. The machine with two independent movable columns is specifically designed for large blanks, its work tool moves over long distances at high speed with high precision. There are two actuators with liquid cooling in vertical axis to increase dynamics and a system of replaceable rotary milling heads. |
|
|---|---|
| Machine type |
Milling-boring |
|
Availability of CNC |
CNC Heidenhain iTNC 530 |
|
Type of fencing |
Closed type |
|
Travel range X/Y/Z |
12000/2100/1300 mm |
|
Actuator power |
up to 44 kW |
|
Speed range |
up to 6000 rpm |
|
Number of tools in shop |
from 48 housings |
Gear-Cutting, Gear-Grinding, Mechanical and etc.
|
|
|
No. i/i |
1 |
|
Machine name and model |
Gear grinder with CNC mod. RZ-410 |
| Manufacturing company, production year |
Reishauer(Switzerland) 2013 |
|
Brief specifications |
Мmaх (module) = 8;
Ømахpart=400 mm Processing accur.- 2…4 class Ra = 0,63 |
|
List of services |
Services for manufacture and processing of wheels and shafts |
|
|
|
No. i/i |
2 |
|
Machine name and model |
Profile grinder (vent grinder) with CNC mod. Р400G |
|
Manufacturing company, production year |
Gleason (USA) 2014 |
|
Brief specifications |
Мmах (module) = 10;
Ømахpart= 400 mm Lmах. shaft = 600 mm Precise proc.- 3…5 class Ra = 0,63 |
|
List of services |
Services for manufacture and processing of wheels and shafts |
|
|
|
No. i/i |
3 |
|
Machine name and model |
Vent milling with CNC mod. Р90ЕL |
|
Manufacturing company, production year |
Gleason-Рfauter(Switzerland) 2012/2014 |
|
Brief specifications |
Мmах (module) = 3; Lmах. shaft = 1000 мм. Ømахpart= 100 мм. Processing accur.- 5…6 class Ra = 2,5 |
|
List of services |
Services for manufacture and processing of wheels and shafts |
|
|
|
No. i/i |
4 |
|
Machine name and model |
Gear milling with CNC mod. Р-350 |
|
Manufacturing company, production year |
Gleason-Рfauter(FRG) 2012 |
|
Brief specifications |
Мmах (module) = 8; Ømахpart= 400 мм. Precise proc.- 5…6 class Ra = 2,5 |
|
List of services |
Services for manufacture and processing of wheels and shafts |
|
|
|
No. i/i |
5 |
|
Machine name and model |
Gear milling with CNC mod. Р-400 |
|
Manufacturing company, production year |
«Gleason-Рfauter»(FRG) 2014 г. |
|
Brief specifications |
Мmах (module) = 8; Ømахpart= 400 мм. Precise proc.- 5…6 class Ra = 2,5 |
|
List of services |
Services for manufacture and processing of wheels and shafts |
|
|
|
No. i/i |
6 |
|
Machine name and model |
Gear milling with CNC for bevel wheel (shafts) mod. 600НС |
|
Manufacturing company, production year |
Gleason (USA) 2014 |
| Brief specifications |
Ømахpart = 600 mm Мmах (module) = 12; Precise proc.-6…7 class Ra = 2,5 |
|
List of services |
Services for manufacture and processing of wheels and shafts |
|
|
|
No. i/i |
6.1 |
|
Machine name and model |
Profile-grinding with CNC for sharpening of modular cutters mod. ВРG |
|
Manufacturing company, production year |
Gleason (USA) 2014 |
|
Brief specifications |
Special equipment |
|
List of services |
Services for manufacture and processing of wheels and shafts |
|
|
|
No. i/i |
7 |
|
Machine name and model |
Lathe ОC mod. МР 6300-II |
|
Manufacturing company, production year |
Mazak (Japan) 2012 |
|
Data summary |
Ømахpart = 430 mm Precise proc.- 5…6 class Ra = 1,25…1,6 |
|
List of services |
Services for lathing and milling processing |
|
|
|
No. i/i |
8 |
|
Machine name and model |
Horizontal ОC mod. НСN 8800 |
|
Manufacturing company, production year |
Mazak (Japan) 2012 |
|
Brief specifications |
Pallet - 2 pcs
Р-р =800×800 mm Dimensions (part)=600×1200×1200 |
|
List of services |
Services for lathing and milling processing |
|
|
|
No. i/i |
9 |
|
Machine name and model |
Gear generating with CNC mod. Р-500S |
|
Manufacturing company, production year |
Gleason (Italy) 2012/2014 |
|
Brief specifications |
Ømахpart = 500 mm Мmах (module) = 8; Precise proc.-6…7 class Ra = 3,2 |
|
List of services |
Services for manufacture and processing of wheels and shafts |
Laser cutting, bending and etc.
Thermal Cutting Machine MultiTerm-5000 2011
|
|
|
Brief specification |
|
|
Width of cutting steel |
3-25 mm |
|
Maximum blank dimensions |
2000mm*6100mm |
|
Maximum deviations of blank dimensions |
± IT16/2 |
|
Roughness |
Ra50 |
|
Minimum diameter of cut holes |
3 thicknesses |
Thermal Cutting Machine OmniMat L8000 2011
|
|
|
Brief specification |
|
|
Thickness of cutting steel |
30-200 mm |
|
Maximum blank dimensions |
2000mm*6100mm |
|
Maximum deviations of blank dimensions |
±IT16/2 |
|
Roughness |
Ra50 |
|
Minimum diameter of cut holes |
2 thicknesses |
Laser Cutting Machine Mazak HG510 2010
|
|
|
Brief specification |
|
|
Thickness of cutting steel |
0,5-8 mm |
|
Maximum blank dimensions |
3000mm*1500mm |
|
Maximum deviations of blank dimensions |
±IT14/2 |
|
Roughness |
Ra12,5 |
|
Minimum diameter of cut holes |
1,5 thicknesses |
Straightening Machine Stierli 3000 2013
Straightening machine for blanks of beam type (rails, sections)
|
|
|
Brief specification |
|
|
Effort |
300 t |
|
Blank length |
600mm-6000mm |
|
Blank height |
max 600mm |
|
Blank width |
max 200mm |
Sheet Bending Press with CNC LVD PPEB 320/40 2006
|
|
|
Brief specification |
|
|
Effort |
320 t |
|
Thickness of bendable material |
0,5-16mm |
|
Maximum bending length |
4000mm |
|
Bending radius |
2-18mm |
|
Maximum deviations of blank dimensions |
±IT16/2 |
Roll Mills Imkar 2004
|
|
|
Brief specification |
|
|
Thickness of bendable material |
up to 8mm |
|
Maximum bending length |
3050mm |
|
Diameter of upper roll |
270mm |
|
Maximum deviations of blank dimensions |
±IT16/2 |
Roll Mills Faccin 4HEL 3050 2012
|
|
|
Brief specification |
|
|
Thickness of bendable material |
up to 16mm |
|
Maximum bending length |
3050mm |
|
Diameter of upper roll |
390mm |
|
Maximum deviations of blank dimensions |
±IT16/2 |
Straightening Machine ARKU FlatMaster 88 2013
|
|
|
Brief specification |
|
|
Thickness being processed |
3-20mm |
|
Maximum blank dimensions |
4000mm*2000mm |
Steel Cutting Complex Farina CFO 320 2012
|
|
|
Brief specification |
|
|
Thickness being processed |
3-16mm |
|
Maximum cutting length |
3100mm |
|
Maximum length of cutoff blank |
2600mm |
|
Maximum deviations of blank dimensions |
±IT15/2 |
|
Roughness |
Ra12,5 |
Amada CMC75CNC 2010
|
|
|
Brief specification |
|
|
Blanks being processed |
15-75mm, 15-65mm |
|
Maximum deviations of dimensions |
±IT14/2 |
|
Roughness |
Ra12.5 |
|
Maximum length of cutoff blank |
3000mm |
Amada CMC150AN 2010
|
|
|
Brief specification |
|
|
Blanks being processed |
75-150mm, 70-110mm |
|
Maximum deviations of dimensions |
±IT14/2 |
|
Roughness |
Ra12.5 |
|
Maximum length of cutoff blank |
3000mm |
Milling-and-Centering Machine CTR NORTE 2014
|
|
|
Brief specification |
|
|
Diameter being processed |
30-120mm |
|
Blank base drilling through |
25mm |
|
Maximum deviations of dimensions |
±IT12 |
|
Maximum length of blank being processed |
1300mm |