Metal Working
AMKODOR – holding managing company JSC manufactures blanks and parts with the help of imported close control equipment of companies MAZAK, GLEASON, REISHAUER, STUDER, SHW, etc.
Technical specifications of the equipment with rendering of services at the plants:
Head of technical cooperation
Vladimir Rusak
ph/f 281-78-67
mob. +375 44 570 10 86
E-mail: amkodor_ugmet@mail.ru
Mechanical processing
Upright processing machine MAZAK VCN535C-II , 2012 YOM
| Machine is equipped with control systems and devices which allow to manufacturing the workpieces of high accuracy during operational lifetime, maximally, excluding human factor influence on manufacturing process. It owns high automation degree, reliability, accuracy and cost effectiveness. | |
|---|---|
| Machine type | Milling |
| CNC | CNC MAZATROL MATRIX NEXUS. |
| Protection type |
enclosed |
| Movement range due to coordinates X/Y/Z | 1050/530/560 mm |
| Positional accuracy due to coordinates X/Y/Z | +/-0,005 um |
| Table length | 1300 mm |
| Table width | 550 mm |
| Spindle max power | 30 kW |
| Spindle max speed | 8000 rpm |
| Tool storage capacity | 24 pcs |
Horizontal boring machine with CNC UNION KC150/1, 2013 YOM
|
Machine is equipped with control systems and devices which allow to manufacturing the workpieces of high accuracy during operational lifetime, maximally, excluding human factor influence on manufacturing process. It owns high automation degree, reliability, accuracy and cost effectiveness. |
|
|---|---|
| Machine type | Boring |
| CNC | CNC Heidenhain iTNC530 SIEMENS 840D |
| Spindle diameter | 150 mm |
| Max power | 50 kW |
| Table dimensions | 1600*2000 mm |
| Table swing | 360* |
| Speed range | 5…4000 rpm |
| Movement range X/Y/Z | 3200/2500/2100 mm |
| Protection type | Enclosed |
| Tool storage capacity | 40 pcs |
Processing machine UNION ТС110/1 with device for automatic tool change, 2013 YOM
|
Machine is equipped with control systems and devices which allow to manufacturing the workpieces of high accuracy during operational lifetime, maximally, excluding human factor influence on manufacturing process. It owns high automation degree, reliability, accuracy and cost effectiveness. |
|
|---|---|
| Machine type | Boring |
| CNC | CNC Heidenhain iTNC 530 SIEMENS 840D |
| Spindle type | 110 mm |
| Max power | 27 kW |
| Table dimensions | 1000*1250 (1250*1600) mm |
| Table swing | 360* |
| Spindle speed range | 8…4000 rpm |
| Movement range X/Y/Z | 2000/1600/1500 mm |
| Protection type | Enclosed |
| Tool storage capacity | 40 pcs |
Twin-column milling-processing machine SHW-PowerSpeed 5, 2015 YOM
|
It is used for intergrated processing of large parts during individual and mass production and also in production of furniture for metal working machines for tool and shape-making facilities. It combines the advantages of large milling machine and boring machine. The machine with two separated moveable columns is designed special for large workpieces. Its working tool moves for long distances on a high speed with great accuracy. Two drives with liquid cooling system in vertical axis for increase the dynamics and with system of changed swiveling milling attachments. |
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|---|---|
| Machine type | Milling and boring |
| CNC | CNC Heidenhain iTNC 530 |
| Protection type | Enclosed |
| Movement range X/Y/Z | 12000/2100/1300 mm |
| Drive power | up to 44 kW |
| Range of revolutions | up to 6000 rpm |
|
Tool storage capacity |
from 48 sockets |
Gear cutter, gear grinder, mechanical processing, etc.
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Sl.No. |
1 |
| Name and model of machine | Gear grinder with CNC mod. RZ-410 |
| Manufacturer, year of manufacture |
Reishauer (Switzerland), 2013 |
| Data summary |
Мmaх (module) = 8;
Ømахpart=400 mm Processing accur.- 2…4 class Ra = 0,63 |
| Services list | Manufacture and processing of wheels and shafts |
|
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Sl.No. |
2 |
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Name and model of machine |
Profile grinder (vent grinder) with CNC mod. Р400G |
|
Manufacturer, year of manufacture |
«Gleason»
(USA), 2014 |
|
Data summary |
Мmах (module) = 10;
Ømахpart= 400 mm Lmах. shaft = 600 mm Processing accur.- 3…5 class Ra = 0,63 |
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Services list |
Manufacture and processing of wheels and shafts |
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Sl.No |
3 |
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Name and model of machine |
Vent milling with CNC mod. Р90ЕL |
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Manufacturer, year of manufacture |
«Gleason-Рfauter» (Switzerland), 2012/2014 |
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Data summary |
Мmах (module) = 3; Lmах. shaft = 1000 мм. Ømахpart= 100 мм. Processing accur.- 5…6 class Ra = 2,5 |
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Services list |
Manufacture and processing of wheels and shafts |
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Sl.No |
4 |
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Name and model of machine |
Gear milling with CNC mod. Р-350 |
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Manufacturer, year of manufacture |
«Gleason-Рfauter» (Federal Republic of Germany), 2012 |
|
Data summary |
Мmах (module) = 8; Ømахpart= 400 мм. Processing accur.- 5…6 class Ra = 2,5 |
|
Services list |
Manufacture and processing of wheels and shafts |
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Sl.No |
5 |
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Name and model of machine |
Gear milling with CNC mod. Р-400 |
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Manufacturer, year of manufacture |
«Gleason-Рfauter» (Federal Republic of Germany),
2014 г. |
|
Data summary |
Мmах (module) = 8; Ømахpart= 400 мм. Processing accur.- 5…6 class Ra = 2,5 |
|
Services list |
Manufacture and processing of wheels and shafts |
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Sl.No |
6 |
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Name and model of machine |
Gear milling with CNC for bevel wheel (shafts) mod. 600НС |
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Manufacturer, year of manufacture |
«Gleason»
(USA), 2014 |
| Data summary |
Ømахpart = 600 mm Мmах (module) = 12; Processing accur.- 6…7 class Ra = 2,5 |
|
Services list |
Manufacture and processing of wheels and shafts |
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Sl.No |
6.1 |
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Name and model of machine |
Profile grinder with CNC for grind of module cutters mod. ВРG |
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Manufacturer, year of manufacture |
«Gleason»
(USA), 2014 |
|
Data summary |
Special purpose equipment |
|
Services list |
Manufacture and processing of wheels and shafts |
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|
Sl.No |
7 |
|
Name and model of machine |
Lathe machining center mod. МР 6300-II |
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Manufacturer, year of manufacture |
«Mazak»
(Japan), 2012 |
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Data summary |
Ømахpart = 430 mm Processing accur. - 5…6 class Ra = 1,25…1,6 |
|
Services list |
Lathing and milling |
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Sl.No |
8 |
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Name and model of machine |
Horizontal machining center mod. НСN 8800 |
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Manufacturer, year of manufacture |
«Mazak»
(Japan), 2012 |
|
Data summary |
Pallet - 2 pcs
Р-р =800×800 mm Dimensions (part)=600×1200×1200 |
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Services list |
Lathing and milling |
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|
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Sl.No |
9 |
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Name and model of machine |
Gear shaping with CNC mod. Р-500S |
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Manufacturer, year of manufacture |
«Gleason»
(Italy) 2012/2014 |
|
Data summary |
Ømахpart = 500 mm Мmах (module) = 8; Processing accur. - 6…7 class Ra = 3,2 |
|
Services list |
Manufacture and processing of wheels and shafts |
Laser cutting, bending, etc.
Heat-cutting machine MultiTerm-5000 2011
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|
| Specification summary | |
| Thickness of cutted metal | 3-25 mm |
|
Workpiece max dimensions |
2000mm*6100mm |
| Extreme deviation of uncut dimensions | ± IT16/2 |
| Asperity | Ra50 |
| Min diameters of cutted holes | 3 thicknesses |
Heat-cutting machine OmniMat L8000 2011
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Specification summary |
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Thickness of cutted metal |
30-200 mm |
| Workpiece max dimensions |
2000mm*6100mm |
|
Extreme deviation of uncut dimensions |
±IT16/2 |
|
Asperity |
Ra50 |
|
Min diameters of cutted holes |
2 thicknesses |
Laser cutting machine Mazak HG510 2010
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|
| Specification summary | |
|
Thickness of cutted metal |
0,5-8 mm |
|
Workpiece max dimensions |
3000mm*1500mm |
|
Extreme deviation of uncut dimensions |
±IT14/2 |
|
Asperity |
Ra12,5 |
|
Min diameters of cutted holes |
1,5 thicknesses |
Straightening machine Stierli 3000 2013
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Machine for straightening of workpieces like jig (rails, shapes) |
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Specification summary |
|
| Force | 300 t |
| Workpiece length | 600mm-6000mm |
|
Workpiece height |
max 600mm |
|
Workpiece width |
max 200mm |
Sheet bending press with CNC LVD PPEB 320/40 2006
|
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Specification summary |
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| Force | 320 t |
| Bended material thickness | 0,5-16mm |
| Bending max length | 4000mm |
| Bending radii | 2-18mm |
| Extreme deviation of workpiece dimensions | ±IT16/2 |
Rolls Imkar 2004
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|
| Specification summary | |
|
Bended material thickness |
up to 8mm |
|
Bending max length |
3050mm |
| Tongue roll diameter | 270mm |
|
Extreme deviation of workpiece dimensions |
±IT16/2 |
Rolls Faccin 4HEL 3050 2012
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|
|
Specification summary |
|
|
Bended material thickness |
up to 16mm |
|
Bending max length |
3050mm |
|
Tongue roll diameter |
390mm |
|
Extreme deviation of workpiece dimensions |
±IT16/2 |
Straightening machine ARKU FlatMaster 88 2013
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|
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Specification summary |
|
| Processed thickness | 3-20mm |
| Workpiece max dimensions | 4000mm*2000mm |
Metal cut machine Farina CFO 320 2012
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|
| Specification summary | |
|
Processed thickness |
3-16mm |
| Max length of cut |
3100mm |
| Max length of cut workpiece | 2600mm |
|
Extreme deviation of workpiece dimensions |
±IT15/2 |
|
Asperity |
Ra12,5 |
Amada CMC75CNC 2010
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|
|
Specification summary |
|
| Processed workpieces | 15-75mm, 15-65mm |
|
Extreme deviation of dimensions |
±IT14/2 |
|
Asperity |
Ra12.5 |
|
Max length of cut workpiece |
3000mm |
Amada CMC150AN 2010
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Specification summary |
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Processed workpieces |
75-150mm, 70-110mm |
|
Extreme deviation of dimensions |
±IT14/2 |
|
Asperity |
Ra12.5 |
|
Max length of cut workpiece |
3000mm |
Milling-and-centering machine CTR NORTE 2014
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|
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Specification summary |
|
| Processed diameters | 30-120mm |
| Undercut of base area | 25mm |
|
Extreme deviation of dimensions |
±IT12 |
|
Max length of processed workpiece |
1300mm |