Metal Working

AMKODOR – holding managing company JSC manufactures blanks and parts with the help of imported close control equipment of companies MAZAK, GLEASON, REISHAUER, STUDER, SHW, etc.

Technical specifications of the equipment with rendering of services at the plants:

Head of technical cooperation 

Vladimir Rusak 

ph/f 281-78-67

mob. +375 44 570 10 86

E-mail: amkodor_ugmet@mail.ru

Mechanical processing
Upright processing machine MAZAK VCN535C-II , 2012 YOM 

amkodor_mazak

Machine is equipped with control systems and devices which allow to manufacturing the workpieces of high accuracy during operational lifetime, maximally, excluding human factor influence on manufacturing process.  It owns high automation degree, reliability, accuracy and cost effectiveness. 
Machine type Milling
CNC CNC MAZATROL MATRIX NEXUS.
Protection type enclosed
Movement range due to coordinates X/Y/Z 1050/530/560 mm
Positional accuracy due to coordinates X/Y/Z +/-0,005 um
Table length 1300 mm
Table width 550 mm
Spindle max power  30 kW
Spindle max speed  8000 rpm
Tool storage capacity 24 pcs

 

Horizontal boring machine with CNC UNION KC150/1, 2013 YOM

amkodor_union

Machine is equipped with control systems and devices which allow to manufacturing the workpieces of high accuracy during operational lifetime, maximally, excluding human factor influence on manufacturing process.  It owns high automation degree, reliability, accuracy and cost effectiveness. 
Machine type Boring
CNC CNC Heidenhain iTNC530 SIEMENS 840D
Spindle diameter 150 mm
Max power 50 kW
Table dimensions 1600*2000 mm
Table swing 360*
Speed range 5…4000 rpm
Movement range X/Y/Z 3200/2500/2100 mm
Protection type Enclosed
Tool storage capacity 40 pcs

 

Processing machine UNION ТС110/1 with device for automatic tool change, 2013 YOM 

amkodor_union

Machine is equipped with control systems and devices which allow to manufacturing the workpieces of high accuracy during operational lifetime, maximally, excluding human factor influence on manufacturing process.  It owns high automation degree, reliability, accuracy and cost effectiveness. 
Machine type Boring
CNC CNC Heidenhain iTNC 530 SIEMENS 840D
Spindle type 110 mm
Max power 27 kW
Table dimensions 1000*1250 (1250*1600) mm
Table swing 360*
Spindle speed range 8…4000 rpm
Movement range X/Y/Z 2000/1600/1500 mm
Protection type Enclosed
Tool storage capacity 40 pcs

 

Twin-column milling-processing machine SHW-PowerSpeed 5, 2015 YOM

amkodor_SHW

It is used for intergrated processing of large parts during individual and mass production and also in production of furniture for metal working machines for tool and shape-making facilities. It combines the advantages of large milling machine and boring machine. The machine with two separated moveable columns is designed special for large workpieces. Its working tool moves for long distances on a high speed with great accuracy. Two drives with liquid cooling system in vertical axis for increase the dynamics and with system of changed swiveling milling attachments. 
Machine type Milling and boring
CNC CNC Heidenhain iTNC 530
Protection type Enclosed
Movement range X/Y/Z 12000/2100/1300 mm   
Drive power up to 44 kW
Range of revolutions up to 6000 rpm
Tool storage capacity
from 48 sockets
Gear cutter, gear grinder, mechanical processing, etc.
amkodor_rz410

Sl.No.

1
Name and model of machine Gear grinder with CNC mod. RZ-410
      Manufacturer, year of manufacture              Reishauer
           (Switzerland),
                 2013 
Data summary Мmaх (module) = 8;

Ømахpart=400 mm

Processing accur.- 2…4 class

Ra = 0,63

Services list Manufacture and processing of wheels and shafts 
amkodor_rz410

Sl.No.

2
Name and model of machine
Profile grinder (vent grinder) with CNC mod. Р400G
 Manufacturer, year of manufacture
«Gleason»

(USA),

2014 

Data summary
Мmах (module) = 10;

Ømахpart= 400 mm

Lmах. shaft = 600 mm  

Processing accur.- 3…5 class

Ra = 0,63

Services list
Manufacture and processing of wheels and shafts 
amkodor_rz410

Sl.No

3

Name and model of machine
Vent milling with CNC mod. Р90ЕL
Manufacturer, year of manufacture
«Gleason-Рfauter» (Switzerland), 2012/2014
Data summary
Мmах (module) = 3;

Lmах. shaft = 1000 мм.

Ømахpart= 100 мм.

Processing accur.- 5…6 class

Ra = 2,5

Services list
Manufacture and processing of wheels and shafts 
amkodor_rz410

Sl.No

4

Name and model of machine
Gear milling with CNC mod. Р-350
Manufacturer, year of manufacture
«Gleason-Рfauter» (Federal Republic of Germany),  2012 
Data summary
Мmах (module) = 8;

Ømахpart= 400 мм.

Processing accur.- 5…6 class

Ra = 2,5

Services list
Manufacture and processing of wheels and shafts 
amkodor_rz410

Sl.No

5
Name and model of machine
Gear milling with CNC mod. Р-400
Manufacturer, year of manufacture
«Gleason-Рfauter» (Federal Republic of Germany),

2014 г.

Data summary
Мmах (module) = 8;

Ømахpart= 400 мм.

Processing accur.- 5…6 class

Ra = 2,5

Services list
Manufacture and processing of wheels and shafts 
amkodor_rz410

Sl.No

      6
Name and model of machine
Gear milling with CNC for bevel wheel (shafts)  mod. 600НС
Manufacturer, year of manufacture
«Gleason»

(USA),

2014 

  Data summary Ømахpart = 600 mm

Мmах (module) = 12;

Processing accur.- 6…7 class

Ra = 2,5

Services list
Manufacture and processing of wheels and shafts 
amkodor_rz410

Sl.No

6.1
Name and model of machine
Profile grinder with CNC for grind of module cutters mod. ВРG 
Manufacturer, year of manufacture
«Gleason»

(USA),

2014 

Data summary
Special purpose equipment
Services list
Manufacture and processing of wheels and shafts 
amkodor_rz410

Sl.No

7
Name and model of machine
Lathe machining center mod. МР 6300-II
Manufacturer, year of manufacture
«Mazak»

(Japan),

2012 

Data summary
Ømахpart = 430 mm

Processing accur. - 5…6 class

Ra = 1,25…1,6

Services list
Lathing and milling
amkodor_rz410

Sl.No

8
Name and model of machine
Horizontal machining center mod. НСN 8800
Manufacturer, year of manufacture
«Mazak»

(Japan),

2012 

Data summary
Pallet - 2 pcs

Р-р =800×800 mm

Dimensions (part)=600×1200×1200

Services list
Lathing and milling 
amkodor_rz410
Sl.No
9
Name and model of machine

Gear shaping with CNC mod. Р-500S

Manufacturer, year of manufacture
«Gleason»

(Italy)

2012/2014

Data summary
Ømахpart = 500 mm

Мmах (module) = 8;

Processing accur. - 6…7 class

Ra = 3,2

Services list
Manufacture and processing of wheels and shafts 
Laser cutting, bending, etc. 

Heat-cutting machine MultiTerm-5000 2011

multiterm 500
Specification summary
Thickness of cutted metal  3-25 mm
Workpiece max dimensions 

2000mm*6100mm   
Extreme deviation of uncut dimensions ± IT16/2
Asperity Ra50
Min diameters of cutted holes  3 thicknesses

Heat-cutting machine OmniMat L8000 2011

omnimat l800
Specification summary
Thickness of cutted metal 
30-200 mm
Workpiece max dimensions
2000mm*6100mm   
Extreme deviation of uncut dimensions 
±IT16/2
Asperity
Ra50
Min diameters of cutted holes 
2 thicknesses

Laser cutting machine Mazak HG510 2010

mazak hg510
Specification summary
Thickness of cutted metal 
0,5-8 mm
Workpiece max dimensions
  3000mm*1500mm   
Extreme deviation of uncut dimensions 
 ±IT14/2
Asperity
Ra12,5
Min diameters of cutted holes 
1,5 thicknesses

Straightening machine Stierli 3000 2013

Machine for straightening of workpieces like jig (rails, shapes) 
stierli 3000
Specification summary
Force 300 t
Workpiece length 600mm-6000mm
Workpiece height
max 600mm
Workpiece width
max 200mm

Sheet bending press with CNC LVD PPEB 320/40 2006

листогибочный пресс lvd ppeb 320/40
Specification summary
Force 320 t
Bended material thickness  0,5-16mm
Bending max length  4000mm
Bending radii 2-18mm
Extreme deviation of workpiece dimensions   ±IT16/2

Rolls Imkar 2004

ВАЛЬЦЫ IMKAR
Specification summary
Bended material thickness 
up to 8mm
Bending max length 
3050mm
Tongue roll diameter  270mm
Extreme deviation of workpiece dimensions 
 ±IT16/2

Rolls Faccin 4HEL 3050 2012

ВАЛЬЦЫ FACCIN 4HEL 3050
Specification summary
Bended material thickness
up to 16mm
Bending max length 
3050mm
Tongue roll diameter 
390mm
Extreme deviation of workpiece dimensions 
 ±IT16/2

Straightening machine ARKU FlatMaster 88 2013

МАШИНА ДЛЯ ПРАВКИ ARKU FLATMASTER 88
Specification summary
Processed thickness 3-20mm
Workpiece max dimensions  4000mm*2000mm

Metal cut machine Farina CFO 320 2012

FARINA CFO 320
Specification summary
Processed thickness
3-16mm
Max length of cut
3100mm   
Max length of cut workpiece  2600mm
Extreme deviation of workpiece dimensions 
 ±IT15/2
Asperity 
Ra12,5

Amada CMC75CNC 2010

AMADA CMC75CNC
Specification summary 
Processed workpieces 15-75mm, 15-65mm
Extreme deviation of dimensions 
±IT14/2
Asperity 
Ra12.5
Max length of cut workpiece 
3000mm

Amada CMC150AN 2010

AMADA CMC150AN
Specification summary 
Processed workpieces
75-150mm, 70-110mm
Extreme deviation of dimensions 
±IT14/2
Asperity 
Ra12.5
Max length of cut workpiece 
3000mm

Milling-and-centering machine CTR NORTE 2014

CTR NORTE
Specification summary 
Processed diameters 30-120mm
Undercut of base area 25mm
Extreme deviation of dimensions 
±IT12
Max length of processed workpiece 
1300mm

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