Metal Working

кTHE JSC AMKODOR, HOLDING MANAGING COMPANY, RENDERS SERVICES IN MANUFACTURE OF FORGINGS AND PARTS ON HIGH-PRECISION IMPORTED EQUIPMENT OF MAZAK, GLEASON, REISHAUER, STUDER, SHW AND ETC. OF 2012-2015 PRODUCTION YEAR

Machinery technical specifications with services on plants:

Head of Technical Cooperation Department

Vladimir Rusak 

t./f 281-78-67

mob. +375 44 570 10 86

E-mail: amkodor_ugmet@mail.ru

Mechanical Processing

List of services:
-Single shot blasting of assembly and welding large size structures, width is 6 mm minimum, length is up to 4m, height is up to 2m. 
-Welding of complex steel structures 
-Mechanical processing of complex parts on processing centers: SHW power speed5, UNION KC 150/1, UNION TC 110/1, MVR30, ACE-DB130C 
-Lathe machining on CNC machines HAAS,DOOSAN, piece blanks of up to 40mm diameter, bar stocks of up to 1200mm length,  from 10 to 50 mm diameter.
-Milling on CNC machines VF-3, MAZAK, VCN535C-11, VF-3BHE
-Grinding processing of: shafts with the diameter from 25 mm to 150 mm, length from 150 mm to 1000 mm, plains up to 700mm length, width up to 320mm.
-Drilling processing. 
-Bending of pipes on CNC machine SOCO, length is from 250mm to 2500mm, diameter is from 12mm to 48mm, and wall thickness is 3 mm maximum. 
-Electroplate galvanized steel parts with chromate treatment
- Chemical oxidation of steel parts
-Hard chrome plating of steel parts 
- Coloring with various enamels (possible work with the materials of the customer).

Vertical Machining Center МAZAK VCN535C-II, 2012 production year

amkodor_mazak

The machine is equipped with control systems and devices to manufacture high precision parts during operational lifetime maximally excluding the influence of the human factor on the production process. It has a high degree of automation, it is reliable in operation, and it ensures high productivity, accuracy and efficiency in processing.

Machine type Milling
Availability of CNC
CNC MAZATROL MATRIX NEXUS.
Type of fencing
closed type
Travel range in the coordinates X/Y/Z
1050/530/560 mm
Position accuracy by coordinates X/Y/Z
+/-0,005mkm
Table length 1300 mm
Table width 550 mm
Maximum spindle power
30 kW
Maximum spindle rotation frequency
8000 rpm
Number of tools in shop
24 pcs

 

Horizontal Boring Center with CNC UNION КС150/1, 2013 production year

amkodor_union

The machine is equipped with control systems and devices to manufacture high precision parts during operational lifetime maximally excluding the influence of the human factor on the production process. It has a high degree of automation, it is reliable in operation, and it ensures high productivity, accuracy and efficiency in processing.

Machine type Boring
CNC availability
CNC Heidenhain iTNC530 SIEMENS 840D
Spindle diameter 150 mm
Maximum power
50 kW
Working table dimensions
1600*2000 mm
Table rotation
360*
Speed range 5…4000 rpm
Travel range X/Y/Z
3200/2500/2100 mm
Type of fencing
Closed type
Number of tools in shop
40 pcs

 

Machining center UNION ТС110/1 with Automatic Tool Changer, 2013 production year

amkodor_union

The machine is equipped with control systems and devices to manufacture high precision parts during operational lifetime maximally excluding the influence of the human factor on the production process. It has a high degree of automation, it is reliable in operation, and it ensures high productivity, accuracy and efficiency in processing.

Machine type Boring
CNC availability
CNC Heidenhain iTNC 530 SIEMENS 840D
Spindle diameter
110 mm
Maximum power
27 kW
Working table dimensions
1000*1250 (1250*1600) mm
Table rotation
360*
Spindle speed range 8…4000 rpm
Travel range X/Y/Z
2000/1600/1500 mm
Type of fencing
Closed type
Number of tools in shop
40 pcs

 

Double-Column Milling Machining Center SHW-PowerSpeed 5, 2015 production year

amkodor_SHW

It is used for comprehensive processing of large and bulky parts at individual and small-scale production, as well as to manufacture accessories for metalworking machines for tools and shaped production. It combines the advantages of large-sized milling machine and boring machine. The machine with two independent movable columns is specifically designed for large blanks, its work tool moves over long distances at high speed with high precision. There are two actuators with liquid cooling in vertical axis to increase dynamics and a system of replaceable rotary milling heads.
Machine type Milling-boring
Availability of CNC
CNC Heidenhain iTNC 530
Type of fencing
Closed type
Travel range X/Y/Z
12000/2100/1300 mm   
Actuator power
up to 44 kW
Speed range
up to 6000 rpm
Number of tools in shop
from 48 housings
Gear-Cutting, Gear-Grinding, Mechanical and etc.
amkodor_rz410

No. i/i

1
Machine name and model
Gear grinder with CNC mod. RZ-410
Manufacturing company, production year Reishauer(Switzerland)
2013 
Brief specifications
Мmaх (module) = 8;

Ømахpart=400 mm

Processing accur.- 2…4 class

Ra = 0,63

List of services
Services for manufacture and processing of wheels and shafts
amkodor_rz410

No. i/i

2
Machine name and model
Profile grinder (vent grinder) with CNC mod. Р400G
Manufacturing company, production year
Gleason
(USA)
2014 
Brief specifications
Мmах (module) = 10;

Ømахpart= 400 mm

Lmах. shaft = 600 mm  

Precise proc.- 3…5 class

Ra = 0,63

List of services
Services for manufacture and processing of wheels and shafts
amkodor_rz410

No. i/i 

3

Machine name and model 
Vent milling with CNC mod. Р90ЕL
Manufacturing company, production year
Gleason-Рfauter(Switzerland)
2012/2014
Brief specifications
Мmах (module) = 3;

Lmах. shaft = 1000 мм.

Ømахpart= 100 мм.

Processing accur.- 5…6 class

Ra = 2,5

List of services
Services for manufacture and processing of wheels and shafts
amkodor_rz410

No. i/i

4

Machine name and model
Gear milling with CNC mod. Р-350
Manufacturing company, production year
Gleason-Рfauter(FRG)
2012 
Brief specifications
Мmах (module) = 8;

Ømахpart= 400 мм.

Precise proc.- 5…6 class

Ra = 2,5

List of services
Services for manufacture and processing of wheels and shafts
amkodor_rz410

No. i/i

5
Machine name and model
Gear milling with CNC mod. Р-400
Manufacturing company, production year
«Gleason-Рfauter»(FRG)
2014 г.
Brief specifications
Мmах (module) = 8;

Ømахpart= 400 мм.

Precise proc.- 5…6 class

Ra = 2,5

List of services
Services for manufacture and processing of wheels and shafts
amkodor_rz410

No. i/i

6
Machine name and model
Gear milling with CNC for bevel wheel (shafts)  mod. 600НС
Manufacturing company, production year
Gleason
(USA)
2014 
Brief specifications Ømахpart = 600 mm

Мmах (module) = 12;

Precise proc.-6…7 class

Ra = 2,5

List of services
Services for manufacture and processing of wheels and shafts
amkodor_rz410

No. i/i

6.1
Machine name and model
Profile-grinding with CNC for sharpening of modular cutters mod. ВРG     
Manufacturing company, production year
Gleason
(USA)
2014 
Brief specifications
Special equipment
List of services
Services for manufacture and processing of wheels and shafts
amkodor_rz410

No. i/i

7
Machine name and model
Lathe ОC mod. МР 6300-II
Manufacturing company, production year
Mazak
(Japan)
2012 
Data summary
Ømахpart = 430 mm

Precise proc.- 5…6 class

Ra = 1,25…1,6

List of services
Services for lathing and milling processing
amkodor_rz410

No. i/i

8
Machine name and model
Horizontal ОC mod. НСN 8800
Manufacturing company, production year
Mazak
(Japan)
2012 
Brief specifications
Pallet - 2 pcs

Р-р =800×800 mm

Dimensions (part)=600×1200×1200

List of services
Services for lathing and milling processing
amkodor_rz410
No. i/i
9
Machine name and model

Gear generating with CNC mod. Р-500S

Manufacturing company, production year 
Gleason
(Italy)
2012/2014
Brief specifications
Ømахpart = 500 mm

Мmах (module) = 8;

Precise proc.-6…7 class

Ra = 3,2

List of services
Services for manufacture and processing of wheels and shafts 
Laser cutting, bending and etc.

Thermal Cutting Machine MultiTerm-5000 2011

multiterm 500
Brief specification
Width of cutting steel
3-25 mm
Maximum blank dimensions

2000mm*6100mm   
Maximum deviations of blank dimensions
± IT16/2
Roughness
Ra50
Minimum diameter of cut holes
3 thicknesses

Thermal Cutting Machine OmniMat L8000 2011 

omnimat l800
Brief specification
Thickness of cutting steel
30-200 mm
Maximum blank dimensions

2000mm*6100mm   
Maximum deviations of blank dimensions
±IT16/2
Roughness 
Ra50
Minimum diameter of cut holes
2 thicknesses

Laser Cutting Machine Mazak HG510 2010

mazak hg510
Brief specification
Thickness of cutting steel
0,5-8 mm
Maximum blank dimensions
  3000mm*1500mm   
Maximum deviations of blank dimensions
 ±IT14/2
Roughness
Ra12,5
Minimum diameter of cut holes
1,5 thicknesses

Straightening Machine Stierli 3000 2013

Straightening machine for blanks of beam type (rails, sections)
stierli 3000
Brief specification
Effort
300 t
Blank length
600mm-6000mm
Blank height
max 600mm
Blank width
max 200mm

Sheet Bending Press with CNC LVD PPEB 320/40 2006

листогибочный пресс lvd ppeb 320/40
Brief specification
Effort
320 t
Thickness of bendable material
0,5-16mm
Maximum bending length
4000mm
Bending radius
2-18mm
Maximum deviations of blank dimensions
 ±IT16/2

Roll Mills Imkar 2004

ВАЛЬЦЫ IMKAR
Brief specification
Thickness of bendable material 
up to 8mm
Maximum bending length 
3050mm
Diameter of upper roll 
270mm
Maximum deviations of blank dimensions 
 ±IT16/2

Roll Mills Faccin 4HEL 3050 2012

ВАЛЬЦЫ FACCIN 4HEL 3050
Brief specification 
Thickness of bendable material
up to 16mm
Maximum bending length
3050mm
Diameter of upper roll 
390mm
Maximum deviations of blank dimensions 
 ±IT16/2

Straightening Machine ARKU FlatMaster 88 2013

МАШИНА ДЛЯ ПРАВКИ ARKU FLATMASTER 88
Brief specification
Thickness being processed
3-20mm
Maximum blank dimensions
4000mm*2000mm

Steel Cutting Complex Farina CFO 320 2012

FARINA CFO 320
Brief specification 
Thickness being processed 
3-16mm
Maximum cutting length

3100mm   
Maximum length of cutoff blank
2600mm
Maximum deviations of blank dimensions 
 ±IT15/2
Roughness
Ra12,5

Amada CMC75CNC 2010

AMADA CMC75CNC
Brief specification
Blanks being processed
15-75mm, 15-65mm
Maximum deviations of dimensions
±IT14/2
Roughness 
Ra12.5
Maximum length of cutoff blank
3000mm

Amada CMC150AN 2010

AMADA CMC150AN
Brief specification
Blanks being processed
75-150mm, 70-110mm
Maximum deviations of dimensions 
±IT14/2
Roughness
Ra12.5
Maximum length of cutoff blank 
3000mm

Milling-and-Centering Machine CTR NORTE 2014

CTR NORTE
Brief specification
Diameter being processed
30-120mm
Blank base drilling through
25mm
Maximum deviations of dimensions 
±IT12
Maximum length of blank being processed
1300mm

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